Summary-FACSCalibur Red Diode Laser Reliability

From: James F. George,Ph.D. (jgeorge@uab.edu)
Date: Fri Dec 21 2001 - 00:45:00 EST


Dear Fellow Flow Cytometrists:

I recently posted a request for information regarding the frequency of
trouble other FacsCalibur users had in relation to the Diode laser. I said:

"We have had some serious problems with the stability of the red diode
laser.  In two months, the laser has been changed out three times and our
fourth service call for the same problem will commence tomorrow.  Typically,
one will observe a decline in sensitivity in fluorescence in channels that
rely on the use of the diode laser, accompanied by a large increase in the
amount of compensation required for those same fluorescence channels...Have
others experienced this problem, particularly since BD switched suppliers
for the diode laser?"


I received a total of 18 replies.  Of those, 5 mentioned problems with laser
stability, three of them said that the problem was resolved when the laser
was changed.

Useful comments included:
.  "One point is that we try to be careful to  turn the red laser off
manually when we are finished with a four color protocol.  Otherwise it will
stay on unnecessarily until someone invokes instrument settings that turn it
off.  I have been told that this extra use is worse for it than extra on-ing
and off-ing"

"The mode of failure we see is a gradual decrease in power"

"it is also possible that the mount for the red laser is giving you
problems.  We have noticed that the extra weight of the new TEC diode laser
makes it more vulnerable to becoming misaligned, resulting in loss of signal
and in loss of ability to compensate because the timing of FL4 pulse is out
of the time delay calibration window.  To distinguish the new possibilities,
you (or your service rep) can measure the output of the laser (if lower than
specifications, obviously it needs replacement); if the power is OK, then
check time delay calibration.  If time delay fails and the PMT voltage
required to meet the target channel is higher than normal, the laser
alignment may have drifted. "

"We have 2 dual laser FACSCaliburs on site. One has had continual
problems with the red diode and the other has been as solid as rock. It
seems to be a bit of a lottery from what I hear, (unofficially from BD reps
and outside). The problem with an instable laser, from a warranty point of
view, is that is works part of the time so BD will try to repair the problem
rather than exchange the laser."

It is clear there are stability problems associated with this laser and that
a small but significant number of users experience problems.  However, in
our case, BD has been very responsive in addressing the problem when it has
occurred.  Since I posted the message, BD has fixed our instrument by
realigning the optics
Thanks to all who took the time to reply to my message

_james



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